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What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

2025-11-13

What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

To ensure long-term stable operation, cosmetic emulsifier equipment requires regular maintenance, including four key measures:

Daily maintenance: After each shift, clean the mixing chamber, rotor, stator, and pipelines thoroughly (using CIP or manual cleaning) to remove material residues. Check the lubricating oil level of the motor and gearbox—add lubricating oil (as specified by the equipment manual) if it is below the minimum level. Inspect the electrical system (e.g., wires, switches, and control panels) for damage or loose connections, and confirm that safety interlocks (e.g., door locks) are functioning properly.

Weekly maintenance: Disassemble the rotor and stator to check for wear (e.g., scratches on the stator surface or rotor blades). If wear is severe (e.g., the shear gap exceeds the maximum allowable value—usually 0.5 mm), replace the rotor or stator to maintain shear intensity. Clean the filter in the material inlet/outlet pipelines to prevent clogging. Test the temperature control system—heat the mixing chamber to the set temperature (e.g., 80°C) and check if the actual temperature matches the set value (allowable deviation ±2°C).

Monthly maintenance: Inspect the motor and gearbox for abnormal noise or overheating—if detected, stop the equipment and check for bearing wear or gear damage (replace parts if necessary). Calibrate the pressure sensor (for homogenizing equipment) or speed sensor (for high-shear equipment) using standard instruments to ensure accurate parameter measurement. Check the vacuum system (for vacuum emulsifiers)—test the vacuum degree (e.g., should reach -0.095 MPa) and replace the vacuum pump oil if it is contaminated.

Annual maintenance: Conduct a comprehensive overhaul of the entire equipment. Disassemble the motor, gearbox, and vacuum pump to clean internal components and replace worn parts (e.g., bearings, seals, or gaskets). Inspect the structural integrity of the mixing chamber (e.g., check for corrosion or deformation) and conduct a pressure test (for vacuum chambers) to ensure no leaks. Update the equipment’s control system software (if applicable) to fix bugs and improve performance.

новостная информация

Дом > Новости >

Новости компании о-What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

События

Новости

Случаи

What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

2025-11-13

What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

To ensure long-term stable operation, cosmetic emulsifier equipment requires regular maintenance, including four key measures:

Daily maintenance: After each shift, clean the mixing chamber, rotor, stator, and pipelines thoroughly (using CIP or manual cleaning) to remove material residues. Check the lubricating oil level of the motor and gearbox—add lubricating oil (as specified by the equipment manual) if it is below the minimum level. Inspect the electrical system (e.g., wires, switches, and control panels) for damage or loose connections, and confirm that safety interlocks (e.g., door locks) are functioning properly.

Weekly maintenance: Disassemble the rotor and stator to check for wear (e.g., scratches on the stator surface or rotor blades). If wear is severe (e.g., the shear gap exceeds the maximum allowable value—usually 0.5 mm), replace the rotor or stator to maintain shear intensity. Clean the filter in the material inlet/outlet pipelines to prevent clogging. Test the temperature control system—heat the mixing chamber to the set temperature (e.g., 80°C) and check if the actual temperature matches the set value (allowable deviation ±2°C).

Monthly maintenance: Inspect the motor and gearbox for abnormal noise or overheating—if detected, stop the equipment and check for bearing wear or gear damage (replace parts if necessary). Calibrate the pressure sensor (for homogenizing equipment) or speed sensor (for high-shear equipment) using standard instruments to ensure accurate parameter measurement. Check the vacuum system (for vacuum emulsifiers)—test the vacuum degree (e.g., should reach -0.095 MPa) and replace the vacuum pump oil if it is contaminated.

Annual maintenance: Conduct a comprehensive overhaul of the entire equipment. Disassemble the motor, gearbox, and vacuum pump to clean internal components and replace worn parts (e.g., bearings, seals, or gaskets). Inspect the structural integrity of the mixing chamber (e.g., check for corrosion or deformation) and conduct a pressure test (for vacuum chambers) to ensure no leaks. Update the equipment’s control system software (if applicable) to fix bugs and improve performance.

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Машина для изготовления майонеза

Косметический смеситель эмульсора

высокий смеситель ножниц

Смеситель жидких моющих средств

Машина для смешивания жидкости

Ro Машина для очистки воды

Танки для хранения из нержавеющей стали

Упаковка Махинин

Заполнительная машина

Машина для маркировки

новостная информация

Новости компании о What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

Новости

Случаи

What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

Новости компании о-What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?

Новости

Случаи

What maintenance measures are required for cosmetic emulsifier equipment to ensure long-term stable operation?