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ข่าวบริษัท เกี่ยวกับ How do you maintain a mayonnaise emulsifier to ensure long-term performance?

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How do you maintain a mayonnaise emulsifier to ensure long-term performance?

2025-11-21
How do you maintain a mayonnaise emulsifier to ensure long-term performance?
Proper maintenance extends the emulsifier’s lifespan (typically 8–10 years for industrial models) and prevents production downtime. Key maintenance practices include:
a. Daily Cleaning
  • After each batch, use the CIP system to clean the mixing chamber, rotor-stator assembly, and feeding lines with food-grade detergent (1–2% concentration) and hot water (60–70°C).
  • Manually inspect and clean detachable parts (e.g., gaskets, O-rings) to remove residue—even small amounts of old mayonnaise can harbor bacteria (like Listeria) and contaminate future batches.
b. Weekly Inspections
  • Check the rotor-stator assembly for wear (e.g., dull blades or damaged stators), which reduces shear efficiency. Replace worn parts every 6–12 months (depending on usage).
  • Inspect cooling systems (e.g., hoses, heat exchangers) for leaks or clogs—poor temperature control will ruin emulsions.
  • Test the PLC and feeding pumps to ensure precise ingredient metering.
c. Monthly Maintenance
  • Lubricate moving parts (e.g., agitator bearings) with food-grade lubricant (compliant with FDA standards) to prevent friction and overheating.
  • Calibrate temperature sensors and shear rate monitors to maintain accuracy—even a 2°C temperature drift can affect emulsion quality.
d. Annual Servicing
  • Hire a certified technician to disassemble and inspect the emulsifier’s internal components (e.g., motor, gearbox).
  • Replace aging parts (e.g., pumps, gaskets) proactively to avoid unexpected breakdowns.
  • Verify compliance with food safety standards (e.g., 3-A, EHEDG) through third-party testing if required.
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ข่าวบริษัท เกี่ยวกับ-How do you maintain a mayonnaise emulsifier to ensure long-term performance?

How do you maintain a mayonnaise emulsifier to ensure long-term performance?

2025-11-21
How do you maintain a mayonnaise emulsifier to ensure long-term performance?
Proper maintenance extends the emulsifier’s lifespan (typically 8–10 years for industrial models) and prevents production downtime. Key maintenance practices include:
a. Daily Cleaning
  • After each batch, use the CIP system to clean the mixing chamber, rotor-stator assembly, and feeding lines with food-grade detergent (1–2% concentration) and hot water (60–70°C).
  • Manually inspect and clean detachable parts (e.g., gaskets, O-rings) to remove residue—even small amounts of old mayonnaise can harbor bacteria (like Listeria) and contaminate future batches.
b. Weekly Inspections
  • Check the rotor-stator assembly for wear (e.g., dull blades or damaged stators), which reduces shear efficiency. Replace worn parts every 6–12 months (depending on usage).
  • Inspect cooling systems (e.g., hoses, heat exchangers) for leaks or clogs—poor temperature control will ruin emulsions.
  • Test the PLC and feeding pumps to ensure precise ingredient metering.
c. Monthly Maintenance
  • Lubricate moving parts (e.g., agitator bearings) with food-grade lubricant (compliant with FDA standards) to prevent friction and overheating.
  • Calibrate temperature sensors and shear rate monitors to maintain accuracy—even a 2°C temperature drift can affect emulsion quality.
d. Annual Servicing
  • Hire a certified technician to disassemble and inspect the emulsifier’s internal components (e.g., motor, gearbox).
  • Replace aging parts (e.g., pumps, gaskets) proactively to avoid unexpected breakdowns.
  • Verify compliance with food safety standards (e.g., 3-A, EHEDG) through third-party testing if required.