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Noticias de la compañía What is the typical lifespan of a high-shear homogenizer emulsifier, and how can it be extended?

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What is the typical lifespan of a high-shear homogenizer emulsifier, and how can it be extended?

2025-11-19
What is the typical lifespan of a high-shear homogenizer emulsifier, and how can it be extended?
The lifespan of a well-maintained high-shear homogenizer emulsifier ranges from 10–15 years for industrial models, and 5–10 years for lab-scale units. Lifespan depends on:
  • Frequency of Use: Equipment used 24/7 (e.g., in continuous production) may have a shorter lifespan than units used intermittently.
  • Material Type: Processing abrasive materials (e.g., some industrial coatings with solid particles) can accelerate wear on the rotor-stator.
  • Maintenance Quality: Regular, proper maintenance is the most effective way to extend lifespan. For example, replacing worn rotor blades before they cause damage to the stator can prevent costly repairs and extend the assembly’s life by 3–5 years.
Additional steps to extend lifespan include: using the correct rotor-stator design for your material (to avoid unnecessary wear), avoiding overloading the machine (e.g., processing more material than its capacity), and training operators to follow proper usage guidelines (e.g., not running the rotor without material in the chamber, which can cause dry friction and damage).
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Noticias de la compañía-What is the typical lifespan of a high-shear homogenizer emulsifier, and how can it be extended?

What is the typical lifespan of a high-shear homogenizer emulsifier, and how can it be extended?

2025-11-19
What is the typical lifespan of a high-shear homogenizer emulsifier, and how can it be extended?
The lifespan of a well-maintained high-shear homogenizer emulsifier ranges from 10–15 years for industrial models, and 5–10 years for lab-scale units. Lifespan depends on:
  • Frequency of Use: Equipment used 24/7 (e.g., in continuous production) may have a shorter lifespan than units used intermittently.
  • Material Type: Processing abrasive materials (e.g., some industrial coatings with solid particles) can accelerate wear on the rotor-stator.
  • Maintenance Quality: Regular, proper maintenance is the most effective way to extend lifespan. For example, replacing worn rotor blades before they cause damage to the stator can prevent costly repairs and extend the assembly’s life by 3–5 years.
Additional steps to extend lifespan include: using the correct rotor-stator design for your material (to avoid unnecessary wear), avoiding overloading the machine (e.g., processing more material than its capacity), and training operators to follow proper usage guidelines (e.g., not running the rotor without material in the chamber, which can cause dry friction and damage).