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Aktualności Firmowe O What are the main components of a typical high-shear homogenizer emulsifier, and what roles do they play?

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What are the main components of a typical high-shear homogenizer emulsifier, and what roles do they play?

2025-11-19
What are the main components of a typical high-shear homogenizer emulsifier, and what roles do they play?
A standard system consists of five key components, each critical to its performance:
  • Rotor-Stator Assembly: The "heart" of the equipment. The rotor (usually made of stainless steel for durability) rotates at high speed, while the stator (fixed around the rotor) controls fluid flow. The design of the rotor (e.g., number of teeth, blade shape) and stator (opening size) varies based on the desired particle size and material type.
  • Drive System: Includes an electric motor and gearbox (if needed) to power the rotor. Motors are sized based on the equipment’s capacity—larger systems (for industrial batches) require higher-horsepower motors (5–50 HP or more), while lab-scale models may use 0.5–2 HP motors.
  • Mixing Chamber/Tank: The vessel where materials are processed. It may be jacketed (for temperature control, e.g., heating or cooling viscous materials) and made of food-grade or pharmaceutical-grade stainless steel (316L) to meet hygiene standards.
  • Control Panel: Features buttons, dials, or a touchscreen to adjust parameters like rotor speed, processing time, and temperature (if jacketed). Some advanced models include digital displays for real-time monitoring and programmable settings for repeatable batches.
  • Inlet/Outlet Ports: For adding raw materials and discharging the finished product. Ports may include valves to control flow and prevent contamination.
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Szczegóły wiadomości
Do domu > Nowości >

Aktualności Firmowe O-What are the main components of a typical high-shear homogenizer emulsifier, and what roles do they play?

What are the main components of a typical high-shear homogenizer emulsifier, and what roles do they play?

2025-11-19
What are the main components of a typical high-shear homogenizer emulsifier, and what roles do they play?
A standard system consists of five key components, each critical to its performance:
  • Rotor-Stator Assembly: The "heart" of the equipment. The rotor (usually made of stainless steel for durability) rotates at high speed, while the stator (fixed around the rotor) controls fluid flow. The design of the rotor (e.g., number of teeth, blade shape) and stator (opening size) varies based on the desired particle size and material type.
  • Drive System: Includes an electric motor and gearbox (if needed) to power the rotor. Motors are sized based on the equipment’s capacity—larger systems (for industrial batches) require higher-horsepower motors (5–50 HP or more), while lab-scale models may use 0.5–2 HP motors.
  • Mixing Chamber/Tank: The vessel where materials are processed. It may be jacketed (for temperature control, e.g., heating or cooling viscous materials) and made of food-grade or pharmaceutical-grade stainless steel (316L) to meet hygiene standards.
  • Control Panel: Features buttons, dials, or a touchscreen to adjust parameters like rotor speed, processing time, and temperature (if jacketed). Some advanced models include digital displays for real-time monitoring and programmable settings for repeatable batches.
  • Inlet/Outlet Ports: For adding raw materials and discharging the finished product. Ports may include valves to control flow and prevent contamination.