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Company news about What is a high-shear mixing emulsifier, and how does it differ from traditional mixers?

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What is a high-shear mixing emulsifier, and how does it differ from traditional mixers?

2025-11-29

What is a high-shear mixing emulsifier, and how does it differ from traditional mixers?

A high-shear mixing emulsifier is a specialized equipment designed to blend immiscible substances (e.g., oil and water) into a stable emulsion by generating intense mechanical shear forces. Unlike traditional mixers (such as paddle mixers or ribbon blenders) that rely on low-speed agitation to “stir” ingredients, high-shear models use a rotor-stator assembly: the rotating rotor pulls materials into the gap between the rotor and fixed stator, where they are subjected to extreme turbulence, cavitation, and shear. This process breaks down droplets or particles to micron or sub-micron sizes, ensuring uniform dispersion and long-term emulsion stability.
Key differences include:
  • Shear intensity: High-shear units produce 10–100x more shear force than traditional mixers, critical for stable emulsions.
  • Particle size reduction: Traditional mixers typically achieve particle sizes of 5–50 microns, while high-shear emulsifiers can reduce sizes to 0.1–5 microns.
  • Processing time: High-shear systems cut mixing time by 50–80% compared to traditional methods, as they eliminate the need for prolonged agitation.
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Company news about-What is a high-shear mixing emulsifier, and how does it differ from traditional mixers?

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News

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What is a high-shear mixing emulsifier, and how does it differ from traditional mixers?

2025-11-29

What is a high-shear mixing emulsifier, and how does it differ from traditional mixers?

A high-shear mixing emulsifier is a specialized equipment designed to blend immiscible substances (e.g., oil and water) into a stable emulsion by generating intense mechanical shear forces. Unlike traditional mixers (such as paddle mixers or ribbon blenders) that rely on low-speed agitation to “stir” ingredients, high-shear models use a rotor-stator assembly: the rotating rotor pulls materials into the gap between the rotor and fixed stator, where they are subjected to extreme turbulence, cavitation, and shear. This process breaks down droplets or particles to micron or sub-micron sizes, ensuring uniform dispersion and long-term emulsion stability.
Key differences include:
  • Shear intensity: High-shear units produce 10–100x more shear force than traditional mixers, critical for stable emulsions.
  • Particle size reduction: Traditional mixers typically achieve particle sizes of 5–50 microns, while high-shear emulsifiers can reduce sizes to 0.1–5 microns.
  • Processing time: High-shear systems cut mixing time by 50–80% compared to traditional methods, as they eliminate the need for prolonged agitation.
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