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Company news about What factors should be considered when selecting a mixing emulsifier?

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Mrs. Samson Sun
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What factors should be considered when selecting a mixing emulsifier?

2025-12-01
Selecting the right mixing emulsifier depends on multiple factors to ensure optimal performance:
  • Material Properties: Viscosity (high-viscosity materials may require colloid mills or high-torque rotor-stators), density, and compatibility of the immiscible phases.
  • Emulsion Requirements: Droplet size (nanoscale emulsions need high-pressure homogenizers; micrometer scale may use rotor-stators), stability (shelf life), and homogeneity.
  • Production Scale: Lab-scale (ultrasonic emulsifiers, small rotor-stators), pilot-scale (medium-sized rotor-stators), or industrial-scale (inline rotor-stators, high-pressure homogenizers).
  • Process Type: Batch processing (batch rotor-stators, colloid mills) or continuous processing (inline rotor-stators, continuous high-pressure homogenizers).
  • Operating Conditions: Temperature (some materials require low-temperature emulsification), pressure, and processing time.
  • Maintenance and Cleanability: Ease of disassembly, cleaning (critical for food/pharmaceutical industries to meet hygiene standards), and durability.
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Company news about-What factors should be considered when selecting a mixing emulsifier?

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News

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What factors should be considered when selecting a mixing emulsifier?

2025-12-01
Selecting the right mixing emulsifier depends on multiple factors to ensure optimal performance:
  • Material Properties: Viscosity (high-viscosity materials may require colloid mills or high-torque rotor-stators), density, and compatibility of the immiscible phases.
  • Emulsion Requirements: Droplet size (nanoscale emulsions need high-pressure homogenizers; micrometer scale may use rotor-stators), stability (shelf life), and homogeneity.
  • Production Scale: Lab-scale (ultrasonic emulsifiers, small rotor-stators), pilot-scale (medium-sized rotor-stators), or industrial-scale (inline rotor-stators, high-pressure homogenizers).
  • Process Type: Batch processing (batch rotor-stators, colloid mills) or continuous processing (inline rotor-stators, continuous high-pressure homogenizers).
  • Operating Conditions: Temperature (some materials require low-temperature emulsification), pressure, and processing time.
  • Maintenance and Cleanability: Ease of disassembly, cleaning (critical for food/pharmaceutical industries to meet hygiene standards), and durability.
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