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Vacuum Homogenizing Emulsifier Stainless Steel Mixing Tank With Heating System For Cosmetic Cream Lotion

Vacuum Homogenizing Emulsifier Stainless Steel Mixing Tank With Heating System For Cosmetic Cream Lotion

ब्रांड नाम: APVO
मॉडल संख्या: आरएचजे-ए300
एमओक्यू: 1 सेट
मूल्य: USD$9800/set
पैकेजिंग विवरण: मानक लकड़ी का मामला
भुगतान की शर्तें: टी/टी
विस्तृत जानकारी
उत्पत्ति के प्लेस:
यंग्ज़हौ, चीन
प्रमाणन:
CE
आवेदन:
सौंदर्य प्रसाधन, औषधि, खाद्य पदार्थ, रसायन
सामग्री:
स्टेनलेस स्टील 304 / SUS316L
वीडियो आउटगोइंग-निरीक्षण:
प्रदान किया
समरूपता गति:
0-3000RPM
समारोह:
मिश्रण और पायस
क्षमता:
100L 150L 200L 300L 500L 1000L
इमुलाइफिफ़ायर तंत्र:
बोटन होमोजिनेज़र
प्रमुख विक्रय बिंदु:
लंबी सेवा जीवन
कड़ा प्रकार:
मजबूर
विशेषता:
आंतरिक और बाह्य संचलन समरूपता
मोटर:
सीमेंस मोटर
मिक्सिंग स्पीड:
0-60R/PM
मिक्सर प्रकार:
उद्वेग उत्पन्न करनेवाला मनुष्य
गारंटी:
1 वर्ष
मुख्य घटक:
दबाव पोत, पंप, गियर, असर, इंजन, मोटर, पीएलसी
वोल्टेज:
220V/380V
प्रमाणन:
CE ISO
प्रमुखता देना:

stainless steel vacuum homogenizer emulsifier

,

cosmetic cream mixing tank with heating

,

vacuum emulsifier machine for lotion

उत्पाद का वर्णन
Vacuum Homogenizing Emulsifying Mixer for Liquid Soap Shampoo and Cosmetic Cream Production
 
 

Introduction

 

In cosmetic cream and lotion production, achieving stable emulsions, uniform textures, and preserved ingredient efficacy relies heavily on specialized equipment that balances precision, hygiene, and process control. The Vacuum Homogenizing Emulsifier—equipped with a stainless steel mixing tank and integrated heating system—is engineered to meet these critical needs. Designed specifically for the cosmetics industry, it streamlines the production of creams (e.g., day creams, night creams) and lotions (e.g., body lotions, facial serums) by combining vacuum degassing, high-shear homogenization, and precise heating in a single, hygienic unit. Whether for small-batch formulation testing or large-scale mass production, this equipment ensures consistent, high-quality end products that align with industry standards and consumer expectations.
 
Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm

 

Core Components: Engineered for Cosmetic Production Needs

 

This equipment integrates three key components, each optimized to address the unique challenges of cream and lotion manufacturing:

1. 304/316L Stainless Steel Mixing Tank

The mixing tank serves as the central vessel for ingredient blending, featuring high-grade stainless steel construction (304 for standard applications, 316L for corrosion-resistant needs, e.g., products with acidic ingredients).
  • Design Advantages:
    • Smooth, seamless internal surfaces (no weld seams or crevices) to prevent ingredient residue buildup and cross-contamination between batches—critical for cosmetics that contact sensitive skin.
    • Available capacities ranging from 100L (lab/R&D) to 1,500L (industrial production), accommodating both small-batch formula testing and high-volume manufacturing.
    • Closed-top design with airtight seals, working in tandem with the vacuum system to eliminate air ingress during processing.
  • Cosmetic-Specific Value:
    • Resists corrosion from common cosmetic ingredients (e.g., plant extracts, preservatives like phenoxyethanol), ensuring long-term tank durability and no metallic leaching into products.
    • Easy to clean manually or via compatible CIP (Clean-in-Place) systems, reducing downtime between production runs (cleaning time cut by 40% vs. non-sanitary tanks).

2. Integrated Heating System

The stainless steel tank features a jacketed design (a double-layered outer wall) that enables precise heating, tailored to the thermal needs of cream and lotion ingredients:
  • Heating Capabilities:
    • Temperature range: 25°C to 95°C, with digital control accuracy of ±1°C—adjustable via a user-friendly touchscreen panel.
    • Heating methods: Available with electric heating (for small tanks) or steam heating (for large industrial units), adapting to facility infrastructure.
    • Heat distribution: Uniform heat transfer through the jacketed wall, avoiding localized hotspots that could degrade heat-sensitive ingredients (e.g., hyaluronic acid, vitamin C).
  • Cosmetic-Specific Value:
    • Safely melts waxes (e.g., beeswax, carnauba wax) and butters (e.g., shea butter, cocoa butter) for cream formulations, ensuring complete dissolution without burning.
    • Maintains optimal temperatures (40–60°C) for emulsifier activation—critical for forming stable oil-in-water (O/W) or water-in-oil (W/O) emulsions in lotions.
    • Prevents ingredient separation during mixing (e.g., solid particles settling in thick creams) by keeping formulations at consistent, workable viscosities.

3. Vacuum Homogenizing Unit

The heart of the equipment, this unit combines high-shear homogenization and vacuum degassing to refine emulsion quality:
  • Homogenization Performance:
    • Rotor-stator assembly with variable speeds (1,200–18,000 RPM), generating intense shear forces to break down oil/water droplets into uniform sizes (2–5 microns).
    • Dual-stage homogenization option (for high-end creams) to further reduce particle size, enhancing product smoothness and skin absorption.
  • Vacuum Function:
    • Vacuum level: -0.07 to -0.098 MPa, removing air bubbles trapped during ingredient addition and mixing.
    • Continuous vacuum monitoring via built-in sensors, ensuring consistent degassing throughout the process.
  • Cosmetic-Specific Value:
    • Eliminates foam and air pockets in lotions, preventing a "grainy" texture and ensuring smooth application on skin.
    • Reduces oxidation of natural oils (e.g., jojoba oil, argan oil) in creams, extending product shelf life (from 12 months to 18 months) and preserving nutrient content.
    • Ensures uniform dispersion of active ingredients (e.g., anti-aging peptides, moisturizing agents), guaranteeing consistent efficacy across every batch.
 
 

Core Functions: Engineered for Personal Care Production

 

This mixer combines three critical capabilities to optimize the manufacturing of liquid soap, shampoo, and cosmetic creams, addressing the unique requirements of each product type:

1. High-Shear Homogenization for Stable Emulsions

  • Principle: The equipment features a precision rotor-stator assembly that operates at variable speeds (1,000–15,000 RPM). This generates intense mechanical shear forces, breaking down oil and water phases (common in creams and shampoos) into fine, uniform droplets (typically 2–5 microns).
  • Application Value:
    • For cosmetic creams: Eliminates grainy textures and prevents phase separation, ensuring a smooth, luxurious feel that retains stability over shelf life (up to 12–18 months).
    • For shampoos: Ensures even dispersion of surfactants, conditioners, and active ingredients (e.g., anti-dandruff agents), avoiding clumping and guaranteeing consistent lathering and cleansing performance.
    • For liquid soaps: Breaks down fatty acid components and fragrances, preventing ingredient settling and maintaining a homogeneous, clear or creamy appearance.

2. Vacuum Degassing to Eliminate Air Bubbles

  • Principle: A built-in vacuum system reduces pressure within the mixing chamber (typically -0.06 to -0.095 MPa), removing air trapped during ingredient addition and mixing.
  • Application Value:
    • Prevents oxidation of sensitive ingredients (e.g., natural oils in creams, vitamin complexes in shampoos), preserving their efficacy and extending product shelf life.
    • Eliminates foam and air pockets in liquid soaps and shampoos, ensuring smooth filling into bottles and avoiding "pumping issues" for consumers.
    • Enhances the transparency of clear liquid soaps or lightweight lotions, avoiding a cloudy appearance caused by air bubbles.

3. Precise Temperature Control for Ingredient Protection

  • Principle: The mixing chamber is equipped with a jacketed design, supporting both heating (up to 90°C) and cooling (down to 25°C) with temperature accuracy of ±1°C. This is controlled via a digital panel with real-time monitoring.
  • Application Value:
    • For cosmetic creams: Enables safe melting of waxes or butters (e.g., shea butter, beeswax) at controlled temperatures, avoiding overheating that could damage active ingredients (e.g., hyaluronic acid, retinol).
    • For shampoos: Maintains optimal temperatures (35–45°C) for surfactant dissolution, preventing thermal degradation of conditioning agents (e.g., panthenol).
    • For liquid soaps: Ensures uniform saponification (if processing from raw fatty acids) by stabilizing reaction temperatures, avoiding uneven pH levels that could irritate skin.
 
 
Technical Data
 
Model
LTRZ-50
LTRZ-100
LTRZ-200
LTRZ-350
Total Volume (L)
70
140
260
450
Feeding Volume kg/batch
30-50
60-100
90-200
170-350
High speed motor (kw)
3
4
4
5.5
Rotation Speed of high speed motor
3000-10000
Rotation Speed of frame type scraper motor
20-60
Oil tank volume (L)
30
60
100
350
Water tank volume (L)
45
85
160
300

 

 

After-sales Service

 

1.Warranty time: one year, from the date which the product is qualified commissioning.
Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer.
2. Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there until get your agreement.
3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning,
and they will not leave there until your staff can operate it properly and normally.
4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons.
5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount
price.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment.
8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.

 
Vacuum Homogenizing Emulsifier Stainless Steel Mixing Tank With Heating System For Cosmetic Cream Lotion 0
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Frequently Asked Questions:
 
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
 
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
 
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
 
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.