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कंपनी मामले के बारे में A Cosmetics Laboratory Resolves Cream Texture Instability with a Laboratory Vacuum Emulsifier

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A Cosmetics Laboratory Resolves Cream Texture Instability with a Laboratory Vacuum Emulsifier

2025-11-07

A Cosmetics Laboratory Resolves Cream Texture Instability with a Laboratory Vacuum Emulsifier

Background

A small-scale cosmetics R&D laboratory in Europe focused on developing high-end facial moisturizing creams. For months, the team struggled with two key issues: their manually mixed creams often contained tiny air bubbles (leading to a "grainy" texture) and separated into oil and water phases within 2–3 weeks of storage. These problems made it impossible to validate formulations for mass production, delaying their product launch plan by 6 months.

Challenge

The laboratory needed a solution to: 1) Eliminate air bubbles to achieve a smooth, luxury texture; 2) Create stable emulsions that maintained consistency for at least 12 months; 3) Fit within their limited laboratory space (no more than 1.5m² of floor area) and operate with small batch sizes (500mL–1L per test).

Solution

The laboratory invested in a 1L capacity laboratory vacuum emulsifier with a dual rotor-stator homogenizer (max speed: 28,000 RPM) and a jacketed heating/cooling system. Key features included a vacuum degree of ≤ -0.096 MPa (to remove air) and detachable stainless steel components (for easy cleaning between batches).

Implementation & Results

Emulsification Process: The team first melted waxes and oils in the jacketed chamber (heated to 65°C), then added aqueous ingredients. The vacuum system was activated to remove air, followed by homogenization at 22,000 RPM for 8 minutes. Finally, the mixture was cooled to 30°C while maintaining low-speed agitation.

Outcomes:

Air bubbles were completely eliminated, resulting in a smooth, non-grainy texture that matched the laboratory’s quality standards.

Accelerated stability tests (storing samples at 45°C for 1 month) showed no phase separation—extending the product’s shelf life to 18 months.

The compact design fit the laboratory’s space, and small batch sizes reduced material waste by 40% compared to previous manual mixing methods.

Business Impact: The laboratory validated 3 viable formulations within 2 months, allowing them to launch their moisturizing cream line on schedule and secure a partnership with a regional cosmetics manufacturer.

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कंपनी मामले के बारे में A Cosmetics Laboratory Resolves Cream Texture Instability with a Laboratory Vacuum Emulsifier

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A Cosmetics Laboratory Resolves Cream Texture Instability with a Laboratory Vacuum Emulsifier