Custom High Shear Stainless Steel Mixing Tank Industrial Homogenizer Reactor For Cosmetics Cream,and Lotion Production

Core Advantages: Tailored for Cosmetics Cream & Lotion Production

1. Fully Customizable Design to Match Your Formulation Needs

a. Capacity Customization

• 100L–500L: Ideal for small-batch specialty creams (e.g., luxury facial serums, medical-grade lotions) or R&D formulation testing.
• 600L–1200L: Suited for mid-scale production (e.g., supplying regional beauty retailers, e-commerce brands).
• 1500L–2000L+: Designed for large-scale industrial production (e.g., mass-market body creams, supermarket-brand lotions).

b. Homogenization System Tuning

• Speed Range: 3,000–15,000 RPM (adjustable via variable-frequency drive) to handle varying viscosities—higher speeds for breaking down thick waxes in rich creams, lower speeds for delicate emulsion bases.
• Shear Intensity: Optional stator designs (fine, medium, coarse slots) to control particle size (down to 1–5 micrometers for ultra-smooth creams).
• Placement: Top-mounted, bottom-mounted, or side-mounted homogenizer heads, based on your tank layout and ingredient addition sequence.

c. Additional Custom Features

• Agitator Type: Choose between anchor agitators (for high-viscosity creams) or paddle agitators (for lightweight lotions) to ensure even mixing without dead zones.
• Ingredient Inlet Ports: Customizable number, size, and position of inlet ports (for oils, water, fragrances, or active ingredients) to streamline batch preparation.
• Control Interface: Optional touchscreen HMI (Human-Machine Interface) with recipe storage (saves up to 100 formulas) for repeatable batch results.

2. Food-Grade Stainless Steel: Safety & Durability for Cosmetics

a. Hygiene Compliance

• Non-porous surface that resists bacterial growth and ingredient residue buildup, meeting global cosmetic safety standards (e.g., FDA, EU Cosmetics Regulation EC No. 1223/2009).
• Smooth, polished internal welds (Ra ≤ 0.8μm) that eliminate crevices where contaminants could accumulate, ensuring easy cleaning and sanitization.

b. Chemical & Corrosion Resistance

• Withstands exposure to common cosmetic ingredients: oils (argan, jojoba), surfactants, preservatives (phenoxyethanol), and acidic/basic formulations (pH 3–11), preventing rust or material leaching.

c. Thermal Stability

• Tolerates temperature ranges of -30°C to 180°C, compatible with processes like wax melting (for thick creams) or low-temperature emulsification (for heat-sensitive actives like vitamin C).

3. Industrial-Grade Homogenization: Smooth, Stable Creams & Lotions

a. Ultra-Smooth Texture

b. Long-Lasting Emulsions

c. Even Active Ingredient Distribution

4. Precise Process Control for Consistent Batch Quality

a. Temperature Regulation

• Dual-Jacket Design: Outer jacket for heating (via steam or electric heating elements) and inner jacket for cooling (via chilled water circulation), enabling precise temperature control (±0.5°C accuracy).
• Digital Display & Alerts: Real-time temperature monitoring with high/low temperature alarms to protect heat-sensitive ingredients (e.g., peptides, essential oils) from degradation.

b. Mixing Time & Speed Control

• Programmable timers for homogenization and agitation cycles, ensuring each batch follows the exact same process (e.g., 10 minutes of high-shear mixing at 8,000 RPM for a facial cream).
• Speed feedback control that maintains consistent RPM even as viscosity changes (e.g., when thickening agents like carbomer are added), preventing over-mixing or under-mixing.

c. Vacuum Deaeration (Optional)

• Integrated vacuum system to remove air bubbles from formulations, eliminating foam and ensuring a smooth, bubble-free finish—critical for transparent lotions or creams packaged in clear containers.