Homogenizer Mixer Detergent Making Machine Shower Gel Manufacturing Plant Liquid Soap Small Line Production

Core System Composition

1. Homogenizer Mixer – The Core of Uniformity

• Dual-Function Design: Combines high-shear homogenization and gentle mixing to handle both powder-to-liquid dispersion and emulsification of immiscible ingredients (e.g., oils in shower gel, surfactants in detergent).
• Adjustable Speed & Shear: Homogenization speed ranges from 2,000–12,000 RPM, with variable shear intensity to match product requirements—high shear for breaking down agglomerated powders (e.g., sodium laureth sulfate in liquid soap) and moderate shear for blending fragile additives (e.g., fragrances, moisturizers).
• Stainless Steel Construction: Mixing chamber and rotor-stator assembly are made of 304 stainless steel (316L optional for high-corrosion products like acidic detergents), ensuring compliance with hygiene standards and resistance to chemical wear.
• Vacuum Deaeration (Optional): An optional built-in vacuum system removes air bubbles during mixing, preventing foam in final products (critical for clear detergents or shower gels with a smooth appearance).

2. Raw Material Preparation Tanks

• Heating Function: The aqueous tank features electric heating (20–90°C adjustable) to melt solid ingredients (e.g., waxes in moisturizing liquid soap) or dissolve heat-soluble powders, reducing mixing time in the main homogenizer.
• Easy Feeding: Wide-top openings with filters prevent debris from entering the system, and a small paddle mixer in each tank pre-blends ingredients (e.g., mixing water and preservatives) before transfer to the homogenizer.

3. Transfer Pumps & Piping

• Controllable Flow Rate: Pumps adjust to 5–20 L/min, matching the homogenizer’s processing speed to avoid overflow or underfeeding.
• Easy Disassembly: Hoses and connectors are quick to detach for cleaning, minimizing cross-contamination when switching between product types (e.g., from detergent to shower gel).

4. Filtration & Discharge Unit

• Tilted Discharge Port: The discharge unit features a 45° angled port for easy filling into bottles, jerry cans, or intermediate storage tanks (compatible with standard 5–20L packaging).
• Level Sensor: A built-in sensor stops discharge when the packaging is full, reducing spillage and waste.

5. Control Panel

• Real-Time Monitoring: Displays temperature, homogenizer speed, pump flow rate, and tank levels for full process visibility.
• Preset Programs: Saves up to 10 custom recipes (e.g., "liquid hand soap," "kitchen detergent," "hydrating shower gel") to simplify repeat production and reduce human error.
• Safety Alerts: Triggers audible/visual warnings for abnormal temperatures (e.g., overheating in the aqueous tank) or low material levels, preventing equipment damage.