Half Open Lid Mixing Pot Chemical Agitator Liquid Soap Detergent Making Mixer Machine Homogenizer Tank

Core Features & Advantages

1. Half Open Lid Design: Accessible & Safe

• Easy Material Handling: The half open lid eliminates the need to fully disassemble the tank cover when adding supplementary ingredients (e.g., surfactants, fragrances, or thickeners for liquid soap). This reduces downtime between material additions and improves overall production efficiency.
• Visual Process Monitoring: The transparent or partially open lid section allows operators to observe the mixing state, viscosity changes, and color uniformity of the mixture in real time—enabling timely adjustments and avoiding over-mixing or under-mixing.
• Safety Protection: Equipped with a safety interlock system: if the lid is opened beyond the safe angle during high-speed homogenization, the machine automatically reduces the agitator speed to prevent liquid splashing. The lid’s edge is also fitted with a non-slip, heat-resistant gasket to seal the tank and minimize chemical vapor leakage.

2. High-Efficiency Chemical Agitator: Uniform Mixing for Viscous Liquids

• Dual-Agitator Configuration: Combines a central anchor agitator and a side-mounted paddle agitator to handle low-to-high viscosity liquids (50–10,000 cP), typical of liquid soap and detergent formulations:
  • The anchor agitator rotates at 15–60 RPM, scraping the tank wall to prevent material buildup (critical for thick detergents) and ensuring full circulation of the mixture.
  • The paddle agitator operates at 80–200 RPM, creating turbulent flow to disperse powdery ingredients (e.g., sodium laureth sulfate) into liquids, avoiding agglomeration.
• Adjustable Speed Control: Both agitators feature stepless speed regulation via a digital control panel, allowing operators to match the mixing speed to the viscosity of the material (e.g., lower speed for thick liquid soap, higher speed for dilute detergent).

3. Built-In Homogenizer: Fine Dispersion & Stable Quality

• High-Shear Homogenizing Head: Equipped with a rotor-stator homogenizer (10,000–25,000 RPM) that breaks down large particles and oil droplets into micro-sized units (≤ 3 μm). This ensures uniform dispersion of active ingredients (e.g., antibacterial agents in liquid soap) and prevents phase separation of oil-in-water or water-in-oil formulations.
• Homogenization Efficiency: Reduces the time required to achieve stable product consistency by 30–40% compared to traditional mixers. For detergent production, this means more consistent foaming performance and cleaning efficacy across batches.

4. Durable & Corrosion-Resistant Construction

• Tank Material: The mixing tank and all parts in contact with chemicals are made of 304 or 316L stainless steel (optional, based on chemical compatibility). 316L stainless steel offers superior resistance to corrosion from acidic or alkaline ingredients (e.g., citric acid in detergent, sodium hydroxide in liquid soap), ensuring a long service life (5–8 years under normal use).
• Smooth Inner Surface: The tank’s inner wall is polished to a Ra ≤ 0.6 μm finish, preventing material adhesion and facilitating easy cleaning. This meets hygiene standards for personal care and household cleaning products, reducing cross-contamination risks between batches.

5. Temperature Control & Heating Function (Optional)

• Jacketed Tank Design: For formulations requiring temperature regulation (e.g., melting solid waxes in liquid soap or accelerating chemical reactions in detergent), the tank can be equipped with a 3-layer jacket. It supports heating via steam or electric heating elements, with a temperature control range of 20°C–120°C (accuracy ±2°C).
• Heat Preservation: The jacket is insulated with rock wool to minimize heat loss, reducing energy consumption during heating processes.

Application Scope

• Household Cleaning Products: Liquid soap, hand wash, dish detergent, laundry detergent, and floor cleaner.
• Industrial Cleaning Agents: Degreasers, metal cleaning solutions, and automotive cleaning fluids.
• Personal Care Products: Shower gel, body wash, and liquid hand sanitizer (when equipped with 316L stainless steel and GMP-compliant parts).
• Other Liquid Chemicals: Water-based paints, adhesives, and agricultural surfactants (adjustable based on material viscosity).